Case Studies: Chill & Frozen Storage

Sub – Zero has built relationships with top tier refrigeration contractors and is consistently working in the pharmaceutical sector.

Pharmaceutical cold storage design is simple construction that need to be executed well. We use Insulated Metal Panels (IMP) (also known as Polyurethane sandwich panels) to construct high R-value cold storage. Achieving the BTU / kW s is down to panel depth selection and executing the development intent correctly.

Panels need to be sealed; in some incidents they need to be gas tight. Thermal breaks need to be in the correct location to prevent Thermal bridging. When you work with the Sub – Zero development team, they will issue drawings with the development intent that will include

• Jointing details.
• Floor insulation slab details.
• Heater mat detail.
• Thermal breaks details.
• Pressure relief vents for freezer details.
• Ventilation spacing details.
• External ventilation / mechanical air movant locations.
• Pillar / heating locations if the cold room encapsulates a pillar.

Let’s get it done!

Email: [email protected]

Case Studies: Pharmaceutical & GMP

High bay Pharmaceutical cold storage requires an added set of skills, certification, health and safety method stamens. Building this type of cold store needs specialist equipment in the from of clad boys and forklifts. MEWP’s with added racking are used to install ceiling panels.

The insulated panels can be up to 14 meters long and 250Kg in weight. Safe controlled lifting and movement is key.

We have experience in using ceiling panel systems allowing for larger ceiling spans.

Sub- Zero have a team that can build large scale cold stores.

Let’s get it done!

Email: [email protected]

Case Studies: Warehouse Storage

Sub – zero has been providing safe warehouses and logistic hubs that need to be HACCP complaint for over 20 years. We are trusted contractor for large logistic companies.

The design of a good cold chain logistics and walk in chiller is in the construction detail, if your floor needs to be insulated, if it requires heater mats. The small details like moving a door by 100mm that will allow that forklift to move smoothly through your refrigerated warehouse.

We can design your space for the long term so when you’re ready to Expand your warehouse cold storage capacity it will be set up to minimize the cost and disruption

Case Studies: External Cladding

Sub-Zero have wealth of experience building small free-standing cold rooms and walk in freezers. The structure is insulated so you can store goods, dry food storage needs mechanical ventilation.

There is a color range to allow your new structure to blend in or stand out. This can be done with a Modular off the shelf system, or we can form a building bespoke from insulated panels.

We can work with you as a main contractor or under a commercial cladding contractor. The skills, knowledge, and access to cladding manufactures we can bring to your project will assure high quality work.

Large scale bakery / Industrial bakery / Commercial bakery

Sub – Zero has extensive experience in the construction of commercial walk-in coolers, freezers and proofer rooms.

As cold room builders we specialise in building and sealing cold storage rooms so you can made dough, pastures, bread with peace of mind knowing the room was built correctly. If anything, dose go wrong we have a service team and the experience and knowledge to understand and fix issues before they stop or slow you operating at full pace.

We can guide you through the development process and how you can set up your cold room to be the ideal for

Bakery blast chiller installation

Walk-in freezer for baked goods

Flour and ingredient cooling room

Controlled fermentation chamber

Your in safe hands

Lets get it done!

Office space for factory team / Production office / Operations office / Facilities office

Sub – Zero can build office space for production areas. This is made with high-quality insulated panels. The rooms are comfortable due to the sound dampening qualities of the panels and can be temperature controlled for your staff. We can build partition walls for offices and related structures.

The panels are fire rated and so can give you peace of mind and the documentation to make sure your office is in line with building standards. We have installed office spaces in warehouses and logistic hubs all over Ireland and the UK.

We have long standing connections to panel manufactures and commercial cladding suppliers. This will allow us to bring you cost affective solutions.

Lets get it done!

Medical refrigeration / mortuary refrigeration / veterinarian refrigeration

Sub – Zero build and maintain Lad freezers that are used wide range of industry’s

Including

o Pharmacy refrigerator

o Lab freezer -20C/ – 40C

o Ultra-low temperature freezer (ULT)

o Vaccine fridge

We have over 40 years’ experience building and designing temperature-controlled spaces. These spaces hold and store medicine and blood, and other sensitive products.

Mortuary’s cold storage is part of our service offering.

We can fit cadaver storage racking into rooms. These rooms can be walk in or front-loading mortuary fridges.

These types of units are suitable for the veterinary industry. With the sensitive nature of the contents of the cold rooms, they can be fitted with locks.

Logistics / loading area / delivery area

Sub – Zero can project manage large logistic insulated dock panel installations. These are constructed with R-value insulated panels, they are excellent at retaining heat / cold. The panels are made of high-quality steel and PIR insulation, also known as Industrial sandwich panels.

We have 40 years’ experience in the industry installing panels in

Logistics hub

Delivery bay

Cold chain logistics

With in their environments it is possible to build Fire-rated walls, this may require steel framing. We can advise if required.

Logistics loading area delivery area warehouse

Logistics loading area delivery area warehouse defection roof solution

When building large scale partition walls in logistic / warehouses there are additional issues that need to be considered. Due to our changing climate, we have a wider range of weather loadings and high temperatures.

We have developed a system that has been approved by our panel manufactures. This system will allow the structural roof to deflect in the situation where it has been put under load by snow. This system will also allow for changes in temperature as well.

Bespoke steel is required which we can project manage on your behalf.

This was a fire ranted wall. We flashed foamed and sealed the M and E openings. Walls panels where over 14 meters in height.

A1

TBC

Case study: Food production / restaurant / bar / butcher / fishmonger cold room / chill

Sub – Zero have extensive experience in building bespoke and modulator cold rooms for the catering industry.

We have a wide range of customers and applications within this sector of our business.

Restaurants

Bars

Fishmongers

Bakers proffer rooms

Fruit and veg storage

Dry goods store

Coffee shops

We build and fit cold rooms in new and old buildings.

Tell us about you project and we can arrange a phone call to assess if we can help you.

Let’s get it done!

Email: [email protected]